How to Know When Need to Change a Load Rope?

Safety should be your primary consideration when it comes to handling lifting equipment. When you do not practise adequate care to minimise risk elements, you put your life and others' lives at risk and this is the last thing that you will want to be affected with. Fatalities at work sites are commonly caused by dropped loads and needless to mention, such incidents can be attributed to the use of excessively worn load chain and ropes. While timely inspection and maintenance can prevent mishaps, the fact is that even a little bit of negligence can reverse situations and cause irrecoverable damages.

UK law requires companies to inspect above the hook equipment every 12 months whereas the equipment that is used more intensely should be examined on a frequent basis. It is quite easy to inspect load chains and a visual inspection on a daily basis may help you notice the danger signs. Check if the diameter of the rope looks worn. While this is one of the most obvious signs, you should look for other signs such as splintering and kinking. If you spot a minor splintering, monitor it regularly so that you can prevent an imminent accident. If the splintering appears to be substantial, you need to replace the existing rope with a new rope.

When it comes to inspecting chains, you need to adopt a slightly different approach. The lower inside half of the chain link is subjected to most wear and tear as this is the area that faces the maximum amount of pressure. Excessive wear is often attributed to the lack of lubrication to the inner sides of the links. There can be a lot of doubts and questions during inspection which may put you in a "change-not change" dilemma. The best way to deal with such scenarios is to eliminate your doubt completely. Change - if you think that this will reduce risk, save lives, and give you peace of mind.

When searching for a reliable supplier for a new load rope, regardless of the manufacturer, size or complexity Cranes-UK are the UK's premier crane servicing company offering nationwide support, installation and global supply of crane components, give them a call or visit their informative website for further details.

At the end of the article, I wish everyone's mother have a happy Mother's Day and I wish all mothers a happy holiday!

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EastMachinery tell you the Solution of Failed Mechanical Seal Puts Cold Storage Facility Hot

A company specializing in temperature-controlled warehousing and logistics for the food industry recognized an issue concerning a failed mechanical seal on a Goulds 3196 ammonia pump. Being that ammonia pumps are critical to maintaining temperatures at a cold storage facility, identifying the problem and appropriate solution was dire. In conjunction with the facility’s Maintenance department, the engineering and service teams at Crane Engineering worked tirelessly to troubleshoot and identify the right solution.
This cold storage facility has two primary pumps used to maintain temperature throughout the facility. One of these pumps experienced catastrophic seal failure less than one year after it was replaced by the customer. To make things worse, the other critical pump wasn’t doing much better as it slowly leaked as well. The customer was in a tough situation as it was now June and the weather was really starting to heat up – making it even more difficult to maintain the cold temperatures. Time was running out.
Instead of simply installing a new seal, the team at Crane Engineering made the decision to troubleshoot and determine why the customer-installed seal failed in under one year. Oftentimes there is an underlying cause for seal failures, especially when they happen within a short period of time. It was determined that seal selection was not the issue, this style of seal is commonly used across the cold storage industry and is widely accepted due to its reliability.
THE SOLUTION
The pump was disassembled by Crane Engineering’s service team in Kimberly, Wisconsin. The condition of critical parts was assessed to determine if replacing the seal would fix the problem. With a number of components showing significant wear, it was determined that replacing the seal would only be a temporary solution, as the worn components directly impact the overall reliability of the seal.
A Crane Engineering Account Manager also noticed the seal’s piping plan wasn’t ideal as it sloped in the wrong direction with tight 90 degree elbows instead of gentle slopes. A proper pipe installation method was discussed and necessary changes were made to ensure adequate lubrication.
THE RESULTS
The pump repair and installation took a total of two days. A number of causes for the shortened seal life were found, and necessary components on the pump were either repaired or replaced. Since then, the pump has operated flawlessly, and the facility came out with a greater depth of knowledge on the subject. Root cause analysis of the failed mechanical seal helped to ensure maintenance personnel could extend the life of their pumps minimizing costs associated with repeated mechanical seal failure.
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the Reasons of Choosing A Positive Displacement Pump

The decision to choose a positive displacement pump over a centrifugal is not always a clear one. They each have very different behaviors and if not familiar with them, it may be difficult to understand how a positive displacement pump could fit into your process.
Positive displacement pumps are a more efficient choice than centrifugal pumps in some situations. If any of the conditions or applications below are in your process, a positive displacement pump should probably be used.
1, HIGH VISCOSITY
Centrifugals have issues pumping viscous liquids, becoming very inefficient at even modest levels. Positive displacement pumps, on the other hand, have no problem moving thick liquids.
2, LOW FLOW
Oftentimes, a centrifugal pump is run off its BEP when a lower flow is desired, much to the pump’s detriment. If you read our previous post “How To Read a Centrifugal Pump Curve”, you’ll recall that running a centrifugal off its BEP can cause excessive energy consumption, damage to the pump, and overall poor performance.
A positive displacement pump, however, is well suited for these conditions, providing constant flow of fluid at a given pump speed.If you’re trying to get the pressure or flow you need by operating a centrifugal pump off its best efficiency point (BEP), a positive displacement pump may be a better choice.
3, METERING
Positive displacement pumps are an ideal choice for metering applications. They deliver constant flow, allowing them to easily meet process requirements. Some common types of positive displacement pumps used for metering are:

• Peristaltic
• Gear
• Diaphragm
• Plunger
• Piston

4, HIGH PRESSURE REQUIREMENTS
Positive displacement pumps are excellent for applications that require high pressure, with some models producing over 1,000 psi (2,300 ft). Due to the positive displacement pump’s design however, if kept in operation against a closed discharge valve, it will continue to build pressure until the line bursts, the pump is damaged, or both.
5, SHEAR SENSITIVE LIQUIDS
Centrifugal pumps generally operate at higher speeds when compared to positive displacement pumps. the higher speeds can shear liquids, making centrifugal pumps a poor choice for liquids like tomato paste and latex paint. Positive displacement pumps operating at lower speeds can be more gentle on products, and are usually preferred in these types of applications.
Centrifugal pumps and positive displacement pumps behave very differently. Understanding their behaviors can help you be sure to choose the right one for your application.
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